This chapter describes the optimum mechanical design of shape memory based actuators. The authors show how to exploit the Shape Memory Alloy (SMA) to design silent, compact and light binary actuators. Two simple mechanical models are considered to describe the SMA behaviour and design equations are provided for two classes of actuators. First SMA actuators are analyzed and designed on the basis of the backup element needed to recover the stroke. Second SMA actuators are improved by adding a compensator system to enhance the output mechanical response, especially in terms of available stroke. Useful design procedures are provided to help the engineer in the synthesis of SMA actuators. Starting from the design specifications, a step by step procedure is built to define the mechanical dimension of the SMA active elements, of the backup system and of the compensator.