Physical and chemical surface modification by laser polishing of CuZn42 parts produced by laser powder bed fusion

The widespread use of Cu-Zn alloys containing lead (Pb) in plumbing applications poses significant health risks due to potential Pb leaching into drinking water. In response to international legislation aimed at reducing or eliminating Pb in metal alloys, there is an increasing demand for environmentally friendly brass. In this experimental work, authors show that during the Laser Beam Powder Bed Fusion (PBF-LB) process of the CuZn42 (CW510L) alloy, small particles only a few microns large mixed with large particles that are hundreds of microns in size, are spattered from the material. Large particles show average Zn/Cu ratio around 0.22, while for small particles it increases up to 3, against a nominal value of 0.72 for the CW510L alloy. The fallout of such particles on the produced part enriches surface of Zn, thus altering the surface chemical composition with an increase in Zn concentration beyond the acceptance limit of 43 at.%. To restore the standard chemical composition of the surface, a treatment based on the ablation of the surface material by a laser beam was proposed. Results clearly show that, after the laser treatment, the chemical composition of the surface is completely restored, and the standard properties recovered.