Investigation on the effect of inorganic acid attack on composite prepared with MK-based geopolymer and waste cork dust

The chemical, microstructural and mechanical characterization of novel lightweight composites produced by adding waste cork dust to a metakaolin-based geopolymeric matrix prepared by alkaline activation is presented. The alkaline activator solutions used for the reticulation of the 3D aluminosilicate network at room temperature are composed of NaOH and sodium silicate to maintain a low cost of the final composite. In this line, the research of the highest addition of waste, e.g. cork dust, is pursued starting from 1 and reaching a maximum content of 10 wt% over metakaolin. The chemical stability is evaluated in water as well as in HNO3 or in H2SO4 0.5 and 2.5 N solutions. The addition of cork does not affect the reticulation of the geopolymeric binder used as matrix, as is demonstrated by FT-IR and XRD analyses. The modification of the dense geopolymeric microstructure with the introduction of cork dust weakens the hardened composites that become more permeable to water and acid solutions increasing the weight loss after immersion and decreasing the mechanical resistance to compression. The mechanical performance of the hardened composite with 10 wt% of cork dust still seems to be sufficient for application as self-supporting thermal insulation panels.