Influence of non-Newtonian fluid on transient operation of a liquid packaging machine: a combined 1D-3D approach

This paper investigates the predictive capabilities of numerical simulation for addressing the actual operation of the hydraulic system of a filling machine for beverage packaging processes. The lumped and distributed parameter approach is compared to the full CFD simulation of the filling system and the accuracy of the results obtained is assessed in case of Newtonian and non-Newtonian fluids. First, the 0D-1D model of the complete hydraulic system of the machine filling process is constructed and validated against experimental measurements carried out using water as an operating fluid. Afterward, a combined 1D/3D simulation is carried out in order to simulate the real control strategy of the machine as well as to accurately determine the flow dynamic within the piping. Finally, the two approaches are confronted when using a non-Newtonian fluid and their advantages and limitations are outlined.