The influence of plasma plume in laser milling for mold manufacturing

The paper refers to the modeling of the plasma plume influence on the shape of the crater obtained by means of nanosecond pulsed laser milling. A transient model of the physical state of the plasma plume is developed according to the laser parameters. Two empirical coefficients are proposed in the model in order to evaluate the plasma plume self-emission energy lost towards the environment and the energy spread from the plasma towards the target surface. These two coefficients, directly correlated to the depth and to the width of the crater, can be experimentally determined, due to the difficulty of their analytical quantification, and they can be used for tuning a complete plasma plume software package for laser milling simulation named LAS (Laser Ablation Simulator) already developed by the authors. In this paper their influence on the crater shape will be proved by means of several simulation runs.