Dynamic Modelling of an Off-Road Vehicle for the Design of a Semiactive, Hydropneumatic Spring-Damper System

In this paper a tool integrating a multibody full car model of a tractor and the hydraulic model of the suspension system is presented as a virtual tool able to help the designer and also the control tuning of the system. The full car approach is chosen in order to be able to describe all the vehicles movements (roll, yaw, pitch) while the detailed lumped parameters model of the hydraulic suspensions allows to consider the role of the electrohydraulic valves, accumulator, hydraulic actuator on the vehicle dynamic behaviour. The hydraulic model and the multibody model exchange forces and displacements at the joint points: one between actuator and sprung mass (chassis) and the other one between actuator and unsprung mass (front axle and wheels). Experimental test have been performed (suspension leveling maneuvers, tests on ISO 50008 track, bump tests) and the results of the numerical model have been compared with the experimental data, allowing the understanding of the influence of the numerous design and control parameters involved in the determination of the vehicle dynamic behaviour. The influence of mechanical and geometrical parameters on the damping force hysteresis measured during levelling test are shown and described. Finally, the dynamic behavior of the suspension is analyzed making reference to a dynamic test over a bump.